DS430 PLUS

DS series WINDOWS controllers are 100% self-developed and produced. They can fully master all key control technologies and provide customers with the fastest and most economical after-sales service in terms of service cost and efficiency.

Exclusive CAM programming system collects mold big data analysis to simplify the processing process and achieve simple operation. DS series slow wire, precision priority, simple parameters, humanized operation, automatic wire threading, stable discharge, fine cutting, micron-level processing, presenting a perfect smooth surface, is a powerful assistant for high-end manufacturing.

Detailed Parameters Product Configuration Intelligent Positioning System AUTO Automatic Processing Specific Components Manufacturing Workshop Sample Display

Detailed Parameters

Main UnitUnitDS430 PLUS
X-Y Axis Travelmm400x300
U-V Axis Travelmm100x100
Z Axis Travelmm250 (Max. submerged machining height: 220)
Max. Machinable Component Sizemm840*750*240
Max. Workpiece Loading CapacityKg600
Worktable Height from Groundmm900~950
Number of Programmable Axes-7 axes (X,Y,Z,U,V,W,B)
Worktable Dimensionsmm630*480
Max. Traverse Speedmm/min1500.0
Machinable Wire Diametermm0.15 - 0.3
Max. Spool Loading CapacityKg10.0
Max. Wire TensionKg0.5 ~ 2.4
Max. Wire Take-up Speedm/min18
Max. Taper Machining Anglemm±15° / 80 (Wide-angle eyepiece required for 80°)
Machine WeightKg3400
Machine Dimensionsmm2700*2500*2300
Water Tank CapacityL850



CNC Power Supply Unit
Max. Machining Current15ANumber of Simultaneously Controlled Axes7 axes with 6-axis simultaneous control
Pulse Control Power Supply UnitOptimal Frequency Control SystemMin. Input Resolution0.0001mm
Best Surface RoughnessRa ≤ 0.3μmG00 Rapid Traverse Speedmax.1500.0 mm/min
Operating Memory16GBPositioning Drive SystemEquipped with optical scale full closed-loop control
Storage Device256GB Solid State Drive (SSD)Axis CompensationXYZUV axes / Backlash compensation / Pitch compensation
Input InterfaceRJ-45 network access / Keyboard + Mouse / USB flash driveProgram EditingBackground editing during machining, program simulation + emulation
Display Device21.5-inch touch screenGraphic DisplayXY plane and UV plane 3D simulation output
Keyboard TypeStandard keyboardNetwork FunctionSupports wired and wireless network transmission
Coordinate Control ModeIncremental / AbsoluteMax. Power Consumption13KW
Max. Input Value9999.9999Max. Cutting Speed250mm²/min (0.25 wire)
User Machining Condition Parameters1000 sets of parameter controlMedium TypeDeionized water
Max. Available Compensation Values1000 setsStandard Water Resistance45-50KΩ
Max. Readable Line Number RangeN00000 to N99999Filter Paper Core Standard
Number of Coordinates7--









Product Configuration

Intelligent Positioning System


Function Introduction


The self-developed and produced controller has a high-precision LCD operation interface. During operation and processing, the interface is clear at a glance and the humanized operation can greatly improve the cost and efficiency of the service. The human-computer interaction is simple and easy to understand.




Features


There are regular, taper, upper and lower special-shaped cutting, and the accuracy is ensured by spark alignment and edge finding. It can edit programs, simulate inspection programs, and track and inspect graphics in real time to meet various cutting needs and ensure cutting quality and accuracy.




Taper reference measurement or setting

Function introduction: It is a taper measurement tool that can accurately measure the distance between the upper and lower machine heads, and compensate the Z-axis height during taper processing to ensure accurate taper cutting.

Find Center

Function introduction: Find three points on the circumference by any manual or automatic method, such as using the edge finder function on the software to find them automatically or using the spark discharge mode to find them manually.

Find the right

Function Introduction: The alignment function is used to measure the inclination angle of the workpiece and set the rotation angle of the coordinate system to make the workpiece parallel to the user coordinate system.

Find Edge

Function introduction: The position coordinates of the workpiece edge can be found through the edge finding function.

Move Back

Function introduction: The return function includes four functions: return to half stroke, set half stroke, return to mechanical origin, and return to limit.

Spark alignment

Function introduction: Find the standard vertical position or reference position of the electrode wire by adjusting the UV axis.

Threading point

Function introduction: Set or record the position with better threading effect as the threading point.

Reference Points

Function introduction: The reference point function includes the following two functions:

[Set reference point] is used to set the current position as the reference point of the current user coordinate system;

[Return to reference point] moves to the position of the reference point last set in the current user coordinate system.

Position memory function: The software supports memorizing 5 mechanical coordinate positions.



AUTO Automatic Processing

Function Introduction


AUTO is an automatic processing mode that can be used by inexperienced personnel. Users only need to select "processing material", "machine head position", "wire diameter", "workpiece thickness", "number of cuts" and "others". The system automatically generates matching discharge parameters.




Characteristic


Select the electrode wire diameter, workpiece material, workpiece thickness and other data, the processing parameters are automatically found and transmitted, and the software program automatically generates a two-dimensional graph to avoid processing errors. Efficient AR intelligent control, real-time intelligent corner control. Excellent first-knife cutting efficiency, high processing power efficiency, and ultra-fast cutting speed.





Path Tracing

Processing conditions selection

Processing parameter data

Multi-hole processing

Specific Components

Copper wire punching automatic system

μ-level FAGOR grating ruler

DS Series Composite High-Rigid Structure

Linear Drive

Manufacturing Workshop

Sample Display

Tapered Components

Material  SKD11

Thickness  100mm

Number of Blades  3

Wire Diameter  0.25mm

Surface Roughness    Ra 0.65µm

Taper Angle  15°

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Male-Female Matching Components

Material  SKD11

Thickness  Height 50mm, Low 20mm

Number of Blades  3

Wire Diameter  0.25mm

Surface Roughness      Ra 0.62µm

Corner Radius  R0.4

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Top-Bottom Special Profile Matching

Material  SKD11

Thickness  60mm

Number of Blades  3

Wire Diameter  0.25mm

Wire Cutting Length  2000mm

Surface Roughness      Ra 0.62µm

Corner Radius  R0.2

Cutting Time  4h30min

Matching Components

Material  SKD11

Thickness  60mm

Number of Blades  3

Wire Diameter  0.25mm

Wire Cutting Length  810mm

Surface Roughness      Ra0.68µm

Corner Radius  R0.3

Cutting Time  1h21min

Matching Components

Material  SKD11

Thickness  30mm

Number of Blades  3

Wire Diameter  0.25mm

Wire Cutting Length  1858mm

Surface Roughness      Ra 0.62µm

Corner Radius  R0.7

Cutting Time  9h20min


Matching Components

Material  SKD11

Thickness  30mm

Number of Blades  3

Wire Diameter  0.25mm

Wire Cutting Length  1243mm

Surface Roughness      Ra 0.62µm

Corner Radius  R0.7

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