Detailed Parameters

Model	Unit	G45L
X/Y/Z Travel	mm	450×300×300
Worktable size	mm	600×400
Working tank size	mm	900×620×400
Distance between electrode plate and worktable	mm	300-600
Max.electrode weight	Kg	50
Max.workpiece weight	Kg	800
Spindle drive method	--	Linear motors
Oil tank capacity	L	450
Lubrication method	--	Automatic quantification
Maximum height of liquid level	mm	240
Liquid tank opening and closing method	--	Up/down manually
Level control mode	--	Manual
Air pressure	MPa	0.5/0.65(Automatic chuck)
Air flow	NL/min	100
Machine dimension	mm	1900×2150×2500
Machine weight	Kg	2500

CNC Power Supply Unit
Operating System	Windows 7	Language	Multi-Chinese switching
Controls the number of axes	Three-axis linkage (extendable 5-axis)	CNC Directives	Standard IS0 G-code
Display Mode	18.5-inch LCD	Input Method	Touchscreen/Keyboard
Transmission Method	USB/LAN	Storage	64G，SSD
Drive Type	Linear or servo motors	Status lights	Red·Yellow·Green
Optimal finish	Ra0.2	Maximum processing current	50A (choose 100A)
Maximum processing efficiency	500mm³/min	Minimal electrode loss	≤0.1%
Minimum drive unit	0.001	Maximum knife lifting speed	10-15m/min
APT Data Services	FTP、HTTP、Web	Fire protection devices	Automatic control
Enter the power supply	AC380V 50-60Hz	Total input power	13KVA(choose 22KVA)

Product Configuration

Machine Bed Design

The base adopts an integrated box-type structure design. The X-axis moves along the bed base, with both X and Y axes operating over their full travel range on the bed base. The worktable is fully supported throughout its entire travel range, eliminating any overhang issues. This ensures exceptional stability and machining accuracy during operation.

Linear Motor Drive

The spindle utilizes a linear motor drive system coupled with full closed-loop control, delivering rapid response and ultra-high precision. The non-contact transmission system provides extremely fast motion speeds while eliminating mechanical wear, guaranteeing long-term machining accuracy.

Bed Temperature Control System

· Enhanced Machining Accuracy: Effectively suppresses thermal deformation of the bed caused by temperature fluctuations, ensuring stable machining precision over time.
· Extended Equipment Lifespan: Reduces material fatigue and stress induced by temperature variations, prolonging the machine's service life.
· Consistent High Performance: Maintains optimal performance even during prolonged operation and under heavy load conditions.

Intelligent Positioning System

Function Introduction

This mode simplifies and integrates the operation steps of the "preparation stage" and "processing stage", with the core concept of "intelligence driving productivity", creating a guided thinking intelligent operating system, greatly reducing the non-production time of the equipment, improving the production time of the equipment, and reducing the manual proficiency and experience value.

Features

This function opens up the data relationship between "ball", "workpiece", "electrode", "parameter library", "multitask" and "ATC", and the system automatically calculates the processing position, automatically generates discharge parameters, greatly simplifies the operation steps, and avoids the probability of manual error.

‌Sphere

‌Function Description:‌ Input the dimensions of the upper and lower spheres, and the system automatically performs centering and records the positional coordinates of the reference sphere‌

Workpiece

‌Functional Overview:‌ Supports single or batch centering of multiple workpieces. The system captures the current position of each workpiece and automatically records the true coordinate values between the workpiece and the D2 reference sphere‌

‌Workpiece · Manual Single-Side Centering

‌Functional Overview:‌ Performs manual or automated edge probing and centering according to the trajectory sequence shown in the diagram‌

Electrode

‌Functional Overview:‌ After electrode centering, the system captures the current position of each electrode and automatically records the true coordinate values between the electrode and all workpieces‌

‌Electrode · Reference Plane‌

Functional Overview:‌ This feature performs centering measurement on the reference plane of an electrode to determine its center point‌

Setting

‌Functional Overview:‌ The system automatically compiles machining programs by calculating processing positions for multi-line tasks, generating discharge parameters, compensation values, tool change commands, and tank level adjustment instructions based on input data‌

AUTO Automatic Processing

Function Introduction

AUTO is an automatic processing mode that can be used by inexperienced personnel, users only need to select "Electrode Material", "Electrode Type", "Shake Type", "Electrode Size", "Coarseness", enter "Spark Gap", "Machining Position", "Machining Depth", and the system automatically generates matching discharge parameters.

Characteristic

The new AUTO has developed an expert library based on different electrode types, combined with parameter strategies that are conducive to high-quality machining, such as "industry field", "discharge parameters", "system settings" and "processing experience", and the parameter library has rich EDM conditions and a variety of processing tendency options.