The GS45L is a high-performance CNC machine tool specifically designed for precision machining applications. This model integrates multiple advanced technologies to deliver exceptional performance and reliability in complex machining environments.
Main Configurations
·Linear Motor Drive: Incorporates advanced linear motor technology for rapid response and high-precision machining.
·Auto-Lifting Fluid Tank: Features four-sided automatic lifting tank for optimized machining fluid flow and recovery, enhancing processing efficiency.
·Machining Fluid Cooling System: Effectively controls machining fluid temperature to ensure process stability.
·Spindle Cooling System: Maintains optimal spindle operating temperature, extending service life.
·Operating System: Equipped with a proprietary Windows 7-based OS featuring user-friendly interface and intuitive operation.
·Standard Cooling Unit: Ensures operational stability and reliability during prolonged machining sessions.
Model | Unit | GS45L |
---|---|---|
X/Y/Z Travel | mm | 450×300×300 |
Worktable size | mm | 600×450 |
Working tank size | mm | 800×550×350 |
Distance between electrode plate and worktable | mm | 250-550 |
Max.electrode weight | Kg | 50 |
Max.workpiece weight | Kg | 800 |
Spindle drive method | -- | Linear motors |
Oil tank capacity | L | 400 |
Lubrication method | -- | Automatic quantification |
Maximum height of liquid level | mm | 300 |
Liquid tank opening and closing method | -- | Automatic four-sided lifting |
Level control mode | -- | Automatic / Code control |
Air pressure | MPa | 0.5/0.65(Automatic chuck) |
Air flow | NL/min | 100 |
Machine dimension | mm | 2020×2150×2550 |
Machine weight | Kg | 4500 |
CNC Power Supply Unit | |||
---|---|---|---|
Operating System | Windows 7 | Language | Multi-Chinese switching |
Controls the number of axes | Three-axis linkage (extendable 5-axis) | CNC Directives | Standard IS0 G-code |
Display Mode | 18.5-inch LCD | Input Method | Touchscreen/Keyboard |
Transmission Method | USB/LAN | Storage | 64G,SSD |
Drive Type | Linear or servo motors | Status lights | Red·Yellow·Green |
Optimal finish | Ra0.2 | Maximum processing current | 50A (choose 100A) |
Maximum processing efficiency | 500mm³/min | Minimal electrode loss | ≤0.1% |
Minimum drive unit | 0.001 | Maximum knife lifting speed | 10-15m/min |
APT Data Services | FTP、HTTP、Web | Fire protection devices | Automatic control |
Enter the power supply | AC380V 50-60Hz | Total input power | 13KVA(choose 22KVA) |
Integrated oil-tank bed with ram-type structure. Solves the Y-axis sagging accuracy issue of ram-type machines while optimizing overall structural rigidity and precision.
The spindle utilizes linear motor drive with full closed-loop control, achieving rapid response and higher accuracy. The non-contact transmission system delivers ultra-fast motion speeds while eliminating mechanical wear, ensuring long-term machining precision.
Fixed worktable design guarantees reliable and repeatable accuracy. The integrated oil tank in the machine base eliminates external tanks, significantly reducing footprint. The compact tool magazine under the column further saves space, enhances efficiency, and enables unmanned operation.
Measures to prevent rapid thermal deformation. Ambient temperature fluctuations, vertical thermal gradients, and radiant heat from ceilings/walls induce machine thermal distortion, impacting accuracy. By circulating temperature-synchronized coolant through key structural components, thermal deformation is effectively controlled, ensuring stable machining precision.
Function Introduction
This mode simplifies and integrates the operation steps of the "preparation stage" and "processing stage", with the core concept of "intelligence driving productivity", creating a guided thinking intelligent operating system, greatly reducing the non-production time of the equipment, improving the production time of the equipment, and reducing the manual proficiency and experience value.
Features
This function opens up the data relationship between "ball", "workpiece", "electrode", "parameter library", "multitask" and "ATC", and the system automatically calculates the processing position, automatically generates discharge parameters, greatly simplifies the operation steps, and avoids the probability of manual error.
Function Description: Input the dimensions of the upper and lower spheres, and the system automatically performs centering and records the positional coordinates of the reference sphere
Functional Overview: Supports single or batch centering of multiple workpieces. The system captures the current position of each workpiece and automatically records the true coordinate values between the workpiece and the D2 reference sphere
Functional Overview: Performs manual or automated edge probing and centering according to the trajectory sequence shown in the diagram
Functional Overview: After electrode centering, the system captures the current position of each electrode and automatically records the true coordinate values between the electrode and all workpieces
Functional Overview: This feature performs centering measurement on the reference plane of an electrode to determine its center point
Functional Overview: The system automatically compiles machining programs by calculating processing positions for multi-line tasks, generating discharge parameters, compensation values, tool change commands, and tank level adjustment instructions based on input data
Function Introduction
AUTO is an automatic processing mode that can be used by inexperienced personnel, users only need to select "Electrode Material", "Electrode Type", "Shake Type", "Electrode Size", "Coarseness", enter "Spark Gap", "Machining Position", "Machining Depth", and the system automatically generates matching discharge parameters.
Characteristic
The new AUTO has developed an expert library based on different electrode types, combined with parameter strategies that are conducive to high-quality machining, such as "industry field", "discharge parameters", "system settings" and "processing experience", and the parameter library has rich EDM conditions and a variety of processing tendency options.
Linear Motor
Lifting Liquid Tank
Worktable
Motor Cooling System
Integrated Bed-Oil Tank Structure
Bed Cooling System
Control Panel
Y-Axis Ram
Workpiece material S136
Electrode materials copper
Electrode size Φ60
Number of electrodes 2
Processing depth 2.5mm
Roughness Ra0.1
Processing time 6.5h
Workpiece material S136
Electrode material copper
Electrode size Φ30
Number of electrodes 2
Machining depth 12mm
Roughness Ra0.1
Processing time 7h
Workpiece material P20
Electrode material Graphite (-7)
Unilateral spark bits 0.15
Number of electrodes 2
Machining depth 20mm
Roughness Ra1.2
Processing time 2 hours and 20 minutes
Workpiece material Tungsten-YG15
Electrode material copper
Electrode size 20*20mm
Number of electrodes 3
Machining depth 1.0mm
Roughness Ra0.6
Processing time 2h45min
Workpiece material S136
Electrode material copper
Electrode size 195*145
Number of electrodes 2
Machining depth 0.5mm
Roughness Ra0.6
Processing time 8h30min
Workpiece material SKD61
Electrode material copper
Tolerance ±0.005
Number of electrodes 2
Roughness Ra0.45
Processing time 1h10min
- -
Workpiece material S136
Electrode material copper
Electrode size -
Number of electrodes 2
Machining depth 21mm
Roughness Ra0.6
Processing time 10h
Workpiece material S136
Electrode materials Graphite POCO-3
Spark bit 0.12
Number of electrodes 2
Machining depth 1.3mm
Roughness Ra1.0(VDI 20)
Processing time 7h(rough) / 10h(fine)